Growth Playbook8 min read

Amazon Inventory Management: Avoid Stockouts and Overstock

Amazon Inventory Management: Avoid Stockouts and Overstock

Amazon Inventory Management Guide

Why It Matters

Poor inventory management costs sellers 20-30% in lost profits annually.

Understanding IPI

What Is IPI?

Amazon scores inventory health 0-1000 based on:

  • Excess inventory (30%)

  • Sell-through rate (30%)

  • Stranded inventory (20%)

  • In-stock rate (20%)
  • IPI Score Thresholds

  • Excellent: 700+ (no storage limits)

  • Good: 500-699 (standard limits)

  • Warning: 400-499 (risk of limits)

  • Critical: Below 400 (restrictions likely)
  • Improvement Strategies

    Reduce Excess:

  • Run promotions on slow movers

  • Create removal orders for 180+ day stock
  • Improve Sell-Through:

  • Optimize listings

  • Use advertising to boost velocity
  • Fix Stranded:

  • Check stranded report weekly

  • Relist suppressed items
  • Restock Formula

    Basic Calculation


    Restock Quantity = (Daily Sales × Lead Time) + Safety Stock - Current Inventory

    Example

    Product: Wireless Headphones

  • Daily sales: 15 units

  • Lead time: 30 days

  • Safety stock: 200 units

  • Current inventory: 180 units

  • Restock = (15 × 30) + 200 - 180 = 470 units

    Seasonal Adjustment

    Multiply daily sales by seasonality factor:

  • Q4 (Oct-Dec): 2.0-3.0x

  • Prime Day month: 1.5-2.0x

  • January: 0.5-0.7x
  • Storage Fee Optimization

    Monthly Fees (Jan-Sep)

    SizeStandardOversize

    Fee/cu ft$0.75$0.48

    Monthly Fees (Oct-Dec)

    SizeStandardOversize

    Fee/cu ft$2.40$1.20

    Long-Term Storage

  • 180-365 days: $0.15/unit or $6.90/cu ft

  • 365+ days: $0.15/unit or $6.90/cu ft
  • Reduction Strategies

  • Ship August-September for Q4

  • Review aged inventory monthly

  • Just-in-time ordering

  • Removal orders before 180 days
  • Handling Slow-Moving Inventory

    Warning Signs

  • 90+ days in FBA

  • Less than 1 unit/week

  • Storage fees exceeding profit
  • Action Plan

    Week 1-2: Reduce price 10-15%

    Week 3-4: Launch PPC campaign

    Month 2: Create coupon or Lightning Deal

    Month 3: Removal order or donation

    FAQ

    Q: How much safety stock?
    A: Minimum 2 weeks, ideally 4 weeks for bestsellers.

    Q: When to use removal orders?
    A: Before 180 days if velocity under 1 unit/week.

    Need Help Planning? [Schedule inventory consultation](/contact).